Materials & Fabric Guide
Fabric Types
Chino Twill (Default)
Classic, durable fabric suitable for all cap styles.
Characteristics:
- Soft, comfortable feel
- Excellent durability
- Holds embroidery well
- Professional appearance
Constructions Available:
- 16x12 (Default): Standard weight, most common
- 20x20: Lighter weight, breathable
- 10x10: Heavier weight, premium feel
Best for:
- Corporate branding
- Team uniforms
- Promotional products
- All-purpose caps
Color Availability: All colors (Solid, Split, Tri-color, Camo)
Polyester
Performance fabric with technical properties.
Characteristics:
- Moisture-wicking
- Quick-drying
- Lightweight
- Wrinkle-resistant
Best for:
- Sports teams
- Outdoor activities
- Performance wear
- Active lifestyles
Color Availability: All colors (Solid, Split, Tri-color)
Trucker Mesh
Breathable mesh for maximum airflow.
Characteristics:
- Maximum ventilation
- Lightweight
- Classic trucker style
- Casual appearance
Common Combinations:
- Chino Twill/Trucker Mesh (front/back)
- Polyester/Trucker Mesh
- Acrylic/Trucker Mesh
Best for:
- Summer wear
- Outdoor brands
- Casual products
- Trucker-style caps
Color Availability: All colors
Acrylic
Wool-like appearance with synthetic benefits.
Characteristics:
- Soft, wool-like feel
- Maintains shape
- Easy to clean
- Budget-friendly
Best for:
- Winter caps
- Fashion products
- Vintage style
- Retail products
Suede Cotton
Premium fabric with luxurious feel.
Characteristics:
- Soft, suede-like texture
- Premium appearance
- Unique feel
- Fashion-forward
Best for:
- Fashion brands
- Premium products
- Upscale retail
- Streetwear
Color Availability: Limited (regular colors only)
Laser Cut
Performance fabric with laser-cut perforations.
Characteristics:
- Strategic ventilation
- Modern aesthetic
- Lightweight
- Technical appearance
Common Uses:
- Side panels for breathability
- Back panels
- Combined with solid fabrics
Cotton-Polyester Mix
Blend combining natural and synthetic benefits.
Characteristics:
- Soft cotton feel
- Polyester durability
- Balanced properties
- Versatile application
Best for:
- All-purpose caps
- Comfortable wear
- Budget to mid-range products
Spandex/Stretch Fabrics
Flexible materials for fitted styles.
Characteristics:
- Stretch properties
- Comfortable fit
- No adjustment needed
- Flexible sizing (S/M/L/XL)
Best for:
- FlexFit caps
- Stretch-fit styles
- Athletic products
Premium Fabric Options
Additional Cost Fabrics
Some fabrics add cost to customization:
Premium Options:
- Wool Blend
- Premium Suede Cotton
- Special Performance Fabrics
- Custom Fabric Constructions
Fabric Setup Configurations
Solid Fabric
Single fabric type throughout the cap.
Example:
- Entire cap: Chino Twill 16x12
Split Fabric
Two fabric types combined.
Common Combinations:
-
Chino Twill/Trucker Mesh
- Front, Bill: Chino Twill
- Back, Sides: Trucker Mesh
- Classic trucker style
-
Acrylic/Air Mesh
- Front: Acrylic
- Back: Air Mesh
- Balanced breathability
-
Acrylic/Laser Cut
- Front: Acrylic
- Sides/Back: Laser Cut
- Modern performance look
-
Polyester/Trucker Mesh
- Front: Polyester
- Back: Trucker Mesh
- Athletic performance
Tri-Fabric
Three fabric types in coordinated pattern.
Example:
- Front: Chino Twill
- Sides: Laser Cut
- Back: Trucker Mesh
Camo Fabrics
Realtree
Premium hunting camo pattern.
Characteristics:
- Realistic woodland pattern
- Professional hunting appearance
- Licensed pattern
- High-quality print
MossyOak
Another premium hunting pattern.
Characteristics:
- Distinct camo pattern
- Outdoor industry standard
- Licensed design
Kryptek
Modern tactical camo.
Variants:
- Kryptek Brown
- Kryptek Black/Grey
Characteristics:
- Contemporary design
- Tactical appearance
- Sharp pattern
Military-Style Camo
Options:
- Army Camo (Woodland)
- Duck Camo
- Bottomland Camo
- Digital Grey Camo
- Digital Olive Camo
Fabric Sourcing for Large Orders
Custom Fabric Dyeing (2,880+ units)
For enterprise orders, we can custom-dye fabrics:
Process:
-
Lab Dip Sampling
- Textile factory creates color swatches
- Multiple shade options provided
- Match specific Pantone colors
-
Fabric Construction Selection
- Choose thread count (e.g., 16x12, 20x20, 10x10)
- Select fabric weight
- Specify finish/treatment
-
Approval & Production
- Approve sample swatches
- Bulk fabric production
- Cap manufacturing
Benefits:
- Exact color matching
- Exclusive color combinations
- Custom fabric specifications
- Premium positioning
Fabric Construction Options
Chino Twill Constructions:
| Construction | Weight | Characteristics | Best For |
|---|---|---|---|
| 16x12 | Standard | Default, versatile | All purposes |
| 20x20 | Light | Thin, breathable | Summer, lightweight |
| 10x10 | Heavy | Thick, premium | Winter, luxury |
Care Instructions by Fabric
Chino Twill
- Machine wash cold
- Tumble dry low
- Do not bleach
Polyester
- Machine wash warm
- Tumble dry medium
- Wrinkle-resistant
Trucker Mesh
- Hand wash recommended
- Air dry
- Gentle cleaning
Suede Cotton
- Spot clean only
- Professional cleaning recommended
- Do not machine wash
Fabric Selection Guide
By Use Case
Corporate/Professional:
- Chino Twill 16x12 or 20x20
- Polyester for performance needs
Outdoor/Sports:
- Polyester
- Trucker Mesh combinations
- Laser Cut panels
Fashion/Retail:
- Suede Cotton
- Acrylic
- Unique fabric combinations
Budget-Conscious:
- Chino Twill 16x12
- Basic Polyester
- Standard Acrylic
Premium/Luxury:
- Wool Blend
- Premium Suede Cotton
- Custom-dyed Chino Twill (heavy construction)
By Season
Summer:
- Trucker Mesh
- Laser Cut
- Polyester (moisture-wicking)
Winter:
- Acrylic
- Wool Blend
- Heavy Chino Twill (10x10)
All-Season:
- Chino Twill 16x12
- Cotton-Polyester Mix
Technical Specifications
Fabric Properties
| Property | Chino Twill | Polyester | Trucker Mesh | Suede Cotton |
|---|---|---|---|---|
| Breathability | Medium | High | Very High | Low |
| Durability | Excellent | Excellent | Good | Good |
| Stretch | None | Slight | None | None |
| Water Resistance | Low | Medium | Low | Low |
| Embroidery Hold | Excellent | Excellent | N/A | Good |
Need Fabric Samples? Request swatches at samples@customcapbd.com Custom Fabric Specs? Contact production@customcapbd.com for orders 2,880+